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Since 1908,
Yarway products for the power generation and process
industries have been designed and manufactured to the
highest standards of quality and performance.
As a Factory Authorized Distributor for Yarway Products,
FloSource can offer Yarway Boiler Trim including Yarway
Blow-Off Valves, Yarway Welbond High Pressure Globe
Valves, and Yarway Hy-drop Valves. The Yarway Steam Trap
line offers Thermodynamic, Thermostatic, as well as
Mechanical Steam Traps. Yarway also offers ARC
valves, Templow Desuperheaters, and Turbo Cascade Vales
in the Control Valve Division. Yarway Instrumentation
Products include Water Level Gauges, Electronic Level
Systems, and Magnetic Level Detection. Yarway has
been providing products for the power generation
and process industries for past 100 years and have
design and manufacture their products to the highest
standards of quality and performance.
For more information please contact us: sales@flosourcevalve.com
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Yarway Blow-Off Valves
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(Click
here for Blow-Off brochure)
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General
description of Blow-Off Valves
Basic
requirements for the design and use of blow-off valves
are established by the ASME Power Boiler Code, Section
1. The general form of a valve, the materials of
its construction, allowable boiler pressures, and the
installation of the valve are all determined by the
code.
Yarway blow-off valves are designed in conformance with
all code requirements1.Because the primary purpose of a
blow-off valve is removal of dirt, sediment and scale,
the boiler code requires that valves which have dams or
pockets in which sediment can accumulate cannot be used
in blow-off service. This means that ordinary globe
valves cannot be used as blow-off valves. Yarway valves
are especially designed for the punishment of blow-off
service in boiler systems with pressures of 3,206 psig.
The rugged construction of these valves can successfully
withstand the combination of problems inherent in the
service - a service in which high pressures result in
high velocities which can cause wire drawing and
cavitation of metal surfaces. The valves must also
withstand the corrosive environment created by acid
cleaning of boilers, and the potential wear problems
caused by precipitated solids. The valves are also
helpful in maintaining boiler level surge within
desirable limits during quick startup of high pressure
systems. Two broad categories of Yarway blow-off valves
are available; those that operate on a sliding principle
and those that operate on a seat-and-disc principle.
1. ASME Section 1, ANSI B31.1, ANSI B16.34.
Features
and Benefits of Yarway Blow Off Valves
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| Applicable
Codes and Standards Pressure
ratings per ANSI/FCI-69-1. Performance testing per
ANSI/ASME PTC-39.1. End connections per ANSI
B16.11. |
Features:
- Renewable
in-line
- Designed to
fail open Self-draining and freeze resistant
- Install
in horizontal and vertical (down) piping
- Easy to
install, no supports
- Integral
strainer. 1/2" socketwelding blow-off
connection optional
- Designed for
superheat.
|
Yarway Welbond®
High Pressure
Globe Valve
Designed to provide maximum service life with
minimum
maintenance.
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(Click
Here for
Welbond Valves Brochure)
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Accessible
Internals
Stem, disc
and packing assembly easily removed through the yoke.
Repair and repack in minutes in line.
One-Piece
Body Forging
Includes
stuffing box; eliminates body welds and
pressure-containing threads.
Captive
Gland Bolts
Allows quick
release of packing gland without removal of gland nuts.
“Ears” on gland prevent slipping. Optional API gland
available.
One-Piece
Stellite Seat Insert
To eliminate
thermal cracking. Reserve of material permits repeated
refinishing for longer service life
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Welbond Valves - Fastest In-Line Repair -
Repairable in-line more easily and at less cost than any
other valve. Stem, disc, and packing can be quickly
removed through the yoke, and the seat fully exposed for
“like new” restoration.
-
One-piece forged body without pressure welds, seal
welds, pressure-containing threads or gaskets,
body/bonnet joints, or any of their related problems.
Greater
Durability -
Solid Stellite disc and seat ring all but eliminates
cracking. Extra thickness of the seat ring also
provides enough material to renew the seating surface
over and over again.
High
Flow Capacity -
Generous port sizes and disc retraction well beyond
that required for optimum flow. These features help to
minimize flow velocities and, therefore, decrease the
erosive forces which shorten the life of the seat and
disc.
Available
Off-The-Shelf -
An in-depth stocking program makes Welbond valves
available to you directly off-the-shelf (socketweld
ends standard to 21/2”).You can be certain when you
need a valve you’ll have it.
Convertible
Feature -
The complete pre-machining of each Valve body means
one of the backseat designs can be converted to the
other, simply by reassembly with alternate backseat
bushing.
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Yarway Hy-Drop®
Throttling Valve -- Controls the destructive forces
inherent in high pressure
drop service through rapid energy dissipation
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(Click
Here for Hy-Drop Valves Brochure)
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General
Description
Valves used
for throttling services have always been subject to
rapid deterioration in the form of erosion, cavitation
damage, and wiredrawing of vital parts. Even venturi
valves and other special configurations are vulnerable.
The Hy-Drop® Throttling Valve embodies a unique
concept, which so controls the destructive forces
inherent in high-pressure- drop service that
deterioration of parts is virtually eliminated. Rapid
energy dissipation is essential to the throttling
process, and the Hy-Drop® valve actually encourages
this at the same time containing its destructive
capability.
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| Hy-Drop®
Throttling Valve The
basis for this concept is in the configuration of the
flow path as determined by the shape of the valve disc
and seat. Fluid flowing through the annulus between disc
and cylindrical seat accelerates smoothly until it
reaches the blunt end of the disc. At this point, the
flow area increases abruptly at its center and the
resulting pressure drop at the core of the flow path
causes rapid expansion of the fluid toward the core.
Thus, the essential vaporization and turbulence occur at
the center, within a layer of unvaporized fluid which
continues to flow along—and protect— the sleeve
wall. With this configuration, the vaporization process
is so efficient that the vapor formed is momentarily
super-saturated and the remaining liquid subcooled,
until equilibrium is re-established a short distance
down the sleeve passage.
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Applications:
The Hy-Drop®
Throttling Valve is designed for continuous blowdown,
but also works well for sampling, high pressure vents,
boiler feed pump bypass relief, high pressure drop
services associated with erosive and wiredrawing
characteristics—or where velocity is sufficient to
destroy valves of conventional globe or even venturi
designs.
Hy-Drop®
Features and
Benefits
-
Dual
range throttling - primary range plus a super
capacity blast range
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Rapid
energy dissipation - controls the destructive forces
inherent in high pressure drop service.
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Accurate and repeatable settings -
micrometer dial assures setting accuracy and positive
resetting capability.
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Quick-change disc - insert an
interchangeable stem-disc into the same valve body
to convert from one orifice size to another.
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Guided-disc - eliminates disc
vibration and chatter.
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Dual-purpose disc - separate
surfaces for shutoff and throttling.
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Stellite seat - resists corrosion
and wiredrawing.
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In-line repair - Yarway
reseating tool can be used to cut a new seat
in-line.
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Available in ASME SA-182 Grade F22
or ASME SA-105 body material
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Yarway
Gun-Pakt® Expansion Joints Yarway
joints are made in single end and double end
types. Double end joints are frequently installed
in place of two single end joints to reduce the
number of pipe joints, or to meet local space
conditions. On flanged end joints, end flanges are
welded to sleeve and body in the single end type,
and to both sliding sleeves in the double end
type. Flange dimensions and drilling are according
to ANSI B16.5 Steel Pipe Flanges and Flanged
Fittings. Welding end joints have butt-welding
connections for steel pipe lines. Fabricated steel
anchor bases may be welded to the joint in any
position specified. All double end joints have
anchor bases, but single end joints are available
with or without bases. Steam lines should be
drained of condensate at low points to prevent
damage due to water hammer, corrosion, sagging,
etc. When used, drains should be connected to a
suitable strainer and steam trap; when not used,
the drain must be plugged. Yarway joints are
available in sizes from 1-1/2" to 12".
They are standard for 150 psi and 300 psi service.
The flanges are drilled per B16.5 Class 150 (150
psi service) or Class 300 (300 psi service). Note
the rating for the expansion joint is a maximum
allowable pressure rating and not an ANSI Class.
For example, a 300 psi expansion joint can be used
only in a service where the maximum fluid pressure
is 300 psig (at all temperatures). Maximum fluid
temperature is 500 F for all packings. |
| Yarway
Series YTF-30 Float and Thermostatic Steam Traps |

This range of
Series YTF-30 float and thermostatic steam traps
covers higher capacity applications up to 125
psig. |
Yarway
Float and Thermostatic steam traps are designed to
freely remove large quantities of condensate and
air from unit heaters, space heaters, water
heaters, converters, pressing machines and all
steam process equipment. These traps are
especially well suited for applications having low
pressure differentials but needing higher
condensate capacity. Besides industrial
applications, due to their quiet operation, they
are also used in institutional applications, such
as hospitals. All working parts of Yarway Float
and Thermostatic traps are made of corrosion
resistant stainless steel for longer service life
and are attached to the cover casting for easy
access. Designed for in-line servicing, the unit
may be inspected and parts replaced without
breaking any pipe connections. A stainless steel
bellows-type air vent is used instead of the more
commonly used phosphor-bronze element to provide
greater efficiency, improved protection against
sudden surges in the flow of condensate and
resistance to corrosion. |
| Yarway
Turbo-Cascade® High Pressure Control Valve |
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Designed
and constructed to accept pressure drops of the
highest magnitude.
Features
• Incorporates three separate functions of
(1) positive fluid shutoff
(2) regulation
(3) pressure letdown.
• Designed and constructed to accept pressure
drops of the highest magnitude.
• Assured disc-seat alignment through above and
below seat guiding element.
• Suitable for modulating or on-off
services.
• Can be provided with pneumatic, hydraulic, or
electric actuators.
• Choice of forged body materials.
• Rigorously tested and proven successful.
• Successful performance record in scores of
utility steam plants.
• Need for reducers can be eliminated. Normally,
inlet and outlet end connections can match
existing line sizes.
• Quiet operation resulting from velocity
control. • Meet NACE requirements for corrosive
service; “N” stamp capability |
| Yarway
Multiview™Magnetic Liquid Level Gauges |
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Multiview™
Yarway has long been recognized as a world leader
in manufacturing products for liquid level
monitoring. Yarway continually strives for
excellence in product quality, customer service
and on-time deliveries. Through the course of many
years of research and development, product testing
both in the lab and in the field, and monitoring
product performance, Yarway has acquired a vast
pool of knowledge … knowledge that has been
passed on to our customers in the form of superior
products. This commitment to excellence is the
core of Yarway’s business philosophy. For many
years, Yarway has recognized that the only way to
truly control product quality is to “do it
yourself.” Therefore, all components of every
product are manufactured to Yarway’s strictest
specifications. Along with this single source
responsibility also comes renewed vigor in making
certain that process industry needs are met in the
most expedient way possible. Yarway has a
proactive business philosophy … anticipate
customer needs, offer technical advice, help solve
problems. With this vision in mind, Yarway offers
its Magnetic Liquid Level Gage product line to the
process industry. These liquid level gauges offer
more versatility, greater durability, more
features and more options than any other system on
the market today. See why Yarway is the magnetic
gage of choice for liquid level monitoring in
today’s modern processing operations. |
| Yarway
Probes and Probe Fittings |
|
(Click
here for brochure) |
Features
These
probes can be mounted directly to
the pressure vessel or column. The probes
are brazed welded stainless steel
HP and IP electrode with zirconia insulator
(3000 psig @ saturation, up to 1000°F
[207 barg @ saturation, up to 532°C])
or threaded stainless steel LP electrode
with Teflon® insulator (850 psig @
525°F [58 barg @ 274°C]). Based on the
conductivity probe technology now widely
accepted in the industry, it was specially
designed to meet increasing demand
for a reliable, cost effective means
of sensing water in various applications.
Specifications
HP
Probe
-
Brazed stainless steel with
zirconia insulator
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3000
psig @ saturation, up to 1000°F [207 barg @
saturation, up to 532°C]
LP Probe
Fittings
HP Fittings
LP Fittings
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1" [25 mm] socketweld
male adapter
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11/2" [40 mm] socketweld
male adapter
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Custom fittings with probe adapter
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| Yarway
Series 1001 Electronic Level Indication |
 |
Features
The Yarway Series 1001 single probe alarm
system represents the latest advancement in
electronic level indication. Based on the
conductivity probe technology now widely accepted
in the industry, it was specially designed to meet
increasing demand for a reliable, cost effective
means of sensing water in various applications.
The probe can be mounted directly to the pressure
vessel or column. The probes are brazed stainless
steel HP electrode with zirconia insulator (3000
psig @ saturation, up to 1000°F [207 barg @
saturation, up to 532°C]) or threaded stainless
steel LP electrode with Teflon® insulator (850
psig @ 525°F [58 barg @ 274°C]). The Series 1001
is a direct replacement for mechanical float
switches. Local LED indication of water level
provides either redundant or primary visual
verification. |
| Yarway
Series 1002 Electronic Level Indication |
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Features
The Yarway Series 1002 two probe alarm system
represents the latest advancement in electronic
level indication. Based on the conductivity probe
technology now widely accepted in the industry, it
was specially designed to meet increasing demand
for a reliable, cost effective means of sensing
water in various applications. The probes can be
mounted directly to the pressure vessel or column.
The probes are brazed stainless steel HP and IP
electrode with zirconia insulator (3000 psig @
saturation, up to 1000°F [207 barg @ saturation,
up to 532°C]) or threaded stainless steel LP
electrode with Teflon® insulator (850 psig @
525°F [58 barg @ 274°C]). The Series 1002 is a
direct replacement for mechanical float switches.
Local LED indication of water level in a Type
4X/IP66 enclosure provides primary visual
verification. |
| Yarway
Series 1004 Electronic Level Indication |
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Features
The Yarway Series 1004 three or four probe
alarm system represents the latest advancement in
electronic level indication. Based on the
conductivity probe technology now widely accepted
in the industry, it was specially designed to meet
increasing demand for a reliable, cost effective
means of sensing water in various applications.
The probes can be mounted directly to the pressure
vessel or column. The probes are welded stainless
steel HP and IP electrode with zirconia insulator
(3000 psig @ saturation, up to 1000°F [207 barg @
saturation, up to 649°C]) or threaded stainless
steel LP electrode with Teflon® insulator (850
psig @ 525°F [58 barg @ 274°C]). The Series 1004
is a direct replacement for mechanical float
switches. Local LED indication of water level in a
Type 4X/IP66 enclosure provides either redundant
logic or primary visual verification. |
| Yarway
Series 2000 Electronic
Level Indication |
 |
Features
The Yarway Series 2000
twelve probe alarm system represents the latest
advancement in electronic level indication. Based
on the conductivity probe technology now widely
accepted in the industry, it was specially
designed to meet increasing demand for a reliable,
cost effective means of sensing water in various
applications. The probes can be mounted directly
to the pressure vessel or column. The probes are
brazed stainless steel HP and IP electrode with
zirconia insulator (3000 psig @ saturation, up to
1000ºF [207 barg @ saturation, up to 532°C]) or
threaded stainless steel LP electrode with PTFE
(Teflon®) insulator (850 psig @ 525ºF [58 barg @
274°C]). The Series 2000 was developed for basic
detection, display and switching. The Series 2000
consists of three major components: the column
with probes, the detection and verification (D
& V) unit and the remote display. The number
of probes can be selected and spaced to indicate
liquid level through a desired range. The column
is custom manufactured to provide the most
accurate indication for any application.
Independent detection circuitry for each probe
allows selecting relay output for alarms or trips.
Green indication is standard on the printed
circuit board within the Type 4X/IP66 D & V
enclosure. Bright red and green indicator for the
control room or locally mounted on the D & V
enclosure door is optional. |
| Yarway
Series 3000 Electronic
Level Indication |

(Note: Optional Door
Mounted Red/Green LED Display Shown)
Typical applications
• Boiler Drum Level
• Equipment Drains (Desuperheaters,
Control Valves, Sootblower Systems)
• Receiver Tanks (Condenser, Water
Tank, Deaerator)
• Flash Tanks, Feedwater Heaters |
Features
The Yarway Series 3000 five probe and above alarm
system represents the latest advancement in
electronic level indication. The 3000 Series has
upgraded internal diagnostics for monitor clock
faults, power supply faults and level fault. Based
on the conductivity probe technology now widely
accepted in the industry, it was specially
designed to meet increasing demand for a reliable,
cost effective means of sensing water in various
applications. The probes can be mounted directly
to the pressure vessel or column. The probes are
welded stainless steel HP and IP electrode with
zirconia insulator (3000 psig @ saturation, up to
1200ºF [207 barg @ saturation, up to 649°C]) or
threaded stainless steel LP electrode with
Teflon® insulator (850 psig @ 525ºF [58 barg @
274°C]). The Series 3000 consists of three major
components: the column with probes, the detection
and verification unit and the remote display. The
number of probes can be selected and spaced to
indicate liquid level through a desired range. The
column is custom manufactured to provide the most
accurate indication for any application.
Independent detection circuitry for each probe
allows selecting relay output for alarms or trips.
Local indication is standard within the Type
4X/IP65 D&V enclosure. Bright red and green
indicator for the control room is standard. |
| Yarway
4300 Series TempLow® Steam Desuperheater |
|

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Features
and Benefits
For precise and economical control of
steam temperature, the Yarway probe-type TempLow®
desuperheater automatically introduces cooling
water into steam flow in response to a pneumatic
or electric control signal. The Yarway
desuperheater represents a major advance in the
design of this type or equipment. It has an
unusually high turndown ratio - double that of
units previously available. This permits its use
in systems with wide fluctuations in steam flow
rate. Small enough to mount through a 3-inch (NW
80) flange in the steam line, it includes features
previously found only in larger, more space-
consuming desuperheater units. Water
pressure 50 to 1600 psi [3.4 to 110 bar] above
steam pressure is employed to generate thin-film,
conical sprays which are injected into the steam
flow through a series of vortex spray nozzles. The
fine sprays evaporate rapidly in the steam,
thereby minimizing the tendency for spray water to
accumulate in the line. A separate water control
valve is unnecessary because water flow control is
a function of the desuperheater itself. Easy
Installation
• Installation in straight, vertical or
horizontal pipe.
• Minimal headroom is required for mounting the
unit in line.
• Only standard connections are involved
for all sizes: 1-inch [NW 25] water; 3-inch [NW
80] steam.
• Few components are required.
• No atomizing steam or pipeliners (which
complicate installation) are required.
• Only 15 feet of straight run piping down
stream. |
| Yarway
Remote Liquid Level Indicator |
 |
Features
and benefits
• Remote reading Transfers hard-to-see liquid
level readings from inaccessible points down to
eye level. • Continuous indication The primary
sensing device is operated by the liquid in the
boiler itself.
• Foolproof The actuating diaphragm can
withstand high unbalanced pressure.
• Complete It can be linked with a control
module that actuates sound and light alarm
accessories to provide a complete indicating and
controlling system. • Density compensation For
changes in density at various operation pressures
- 0 to 3000 psi [0 to 207 bar].
• No mechanical linkages Located outside the
pressure zone, the indicating system receives its
signal through a magnetic coupling |
|
| Yarway
Steam Traps Repairable
Drip and Tracer Steam Traps |
|

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Series
751/761 Thermostatic Traps (Bellows)
The Series 751/761 is available in two body
designs and with three Filled Thermal Elements
(FTEs). The Series 761 is an in-line body with an
integral wye strainer and blowdown valve. The
Series 751 is an in-line body only. The FTEs to
300 psi are the -5 for drip tracing and light
process; the -40 for tracing. The -HP is for
applications to 600 psi. The FTEs are available in
factory set and assembled renewal kits. |
|

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Series
711/721 Disc Trap (Thermodynamic)
The Series 711/721 Unibody Plus disc trap is
designed for light load applications such as steam
tracing, steam line drip, and turbine drain. These
traps are fully renewable in-line, energy
efficient and easy to check. The 711 is a simple
straightway body. The 721 is a straightway body
and has an integral wye strainer and blowoff
valve. Both bodies accept the same renewal
capsules without removing the bodies from the
line. The standard capsule performs best when
applied in service up to 450 psig. The HP capsule
has been designed for 150-650 psig service to
handle low load superheat service conditions. |
|

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Series
731/741 Variable Orifice (Piston)
The Series 731/741 UniBody Plus variable
orifice (piston) traps are designed for
applications to 600 psi. The
“A” internals are designed for light load
applications such as steam tracing and drip. The
“B”, “C” and “E” internals are
designed for the heavier process loads. The solid
metal internals respond quickly to the presence of
condensate,
air and non-condensible gases. Two body styles and
factory settings are available. Both the 741 and
731 bodies are straightway, accepting the same
renewal capsules. The 741 body contains an
integral wye strainer and blow-off valve. The
factory settings are “L” for operating
pressures to 300 psi and “H” to 600 psi. |
|

|
Series
C-500 and 546 - up to 4,500 psig High Pressure
Steam Traps
Designed for condensate removal in high
pressure industrial, electric utility and marine
systems, Yarway supplies a range of compact and
easily maintained thermodynamic traps.
Substantially smaller than comparable mechanical
traps for high pressure application, the Yarway
traps occupy minimal space in the piping. Heavy
duty structural support is not required. Operation
involves only a single moving part. Ease of
replacement of working internals also simplifies
changing of capacity of any one trap merely by
shifting to a differently rated set of internals. |
 |
Series
460 and 515
The Yarway High Pressure Integral Strainer
Trap is designed with Quick Change Trim (QCT)
using the proven variable orifice (piston)
internals. These traps are designed for a variety
of high pressure applications found in utility,
industrial and marine service. Typical
applications include steam main drip, turbine
drain, soot blower, steam separator, fuel, water,
air heater and preheater, protection of expansion
joints or loops, and control valve. The small,
lightweight design and broad range of operating
pressures are among the many advantages when
compared to mechanical traps of the same pressure
rating. In addition, the QCT design is
renewable in-line with factory set and assembled
internals without the need to disturb the piping. |
 |
Series
460D3 and 515D3
The Yarway High Pressure Integral Strainer
Trap is designed with a removable capsule
incorporating high pressure disc technology. These
traps are designed for a variety of high pressure
applications found in utility, industrial and
marine service. Typical applications include steam
tracing, steam main drip and turbine drain. The
small, lightweight design and broad range of
operating pressures are among the many advantages
when compared to mechanical traps of the same
pressure rating. In addition, the quick change
capsule design is renewable in-line with factory
assembled internals without the need to disturb
the piping. |
|
Yarway
Process
Thermodynamic Steam Traps |
|

(Click
here for brochure)
|
Series
40/40D Lever Valve Traps
The Series 40/40D is designed for use in
industrial process applications for pressures up
to 600 psi and condensate loads to 80,000 lb/hr.
How To
Size
Required Steam Trap Flow Rate = Maximum expected
condensate load (lb/hr) x Safety Load Factor. A
Safety Load Factor of 2-4 is usually recommended.
Then select a trap from the condensate capacity
chart. Do not size based on end connection. |
|
Series
C-250 and C-260 Thermodynamic High Pressure Traps (variable
orifice) |
|
(Click
here for brochure)
|
Series
C-250 C-260 HP Traps
The Yarway
High Pressure Integral Strainer Trap is designed
with Quick Change Trim (QCT) using the proven
variable orifice (piston) internals. These traps
are designed for a variety of high pressure
applications found in utility, industrial and
marine service. Typical applications include: fuel
oil heaters, air heaters, reboilers, soot blower
drains, steam separators, and shell and tube heat
exchangers. The small lightweight design and broad
range of operating pressures are among the many
advantages when compared to mechanical traps of
the same pressure rating. In addition, the QCT
design is renewable in-line with factory set and
assembled internals. |
| Yarway
Process
Thermostatic Steam Traps |
|

|
The
Right Trap For The Right Application Whenever you’re
faced with a process application, it’s not
enough to just select any steam trap to solve your
problem. Instead, remember to match your
application with the correct steam trap
technology. With Yarway process thermostatic
traps, you’ll find a range of solutions
available to match almost any application you
face. But that solution is only as valuable as
your understanding of the problem you are trying
to solve. Variables such as steam pressure,
condensate load, ambient conditions, air venting,
water hammer, dirt, and corrosion must be
carefully considered when choosing the right trap
for the right application. Even upstream and
downstream piping design plays a very important
role in your final selection. With Yarway, you’re
not alone in making these tough decisions. You are
supported every step of the way with valuable
programs like Yarway’s Complete Steam Trap
Sizing and Selection software.
(Click
here for brochure) |
| Yarway
Non-Repairable Drip and Tracer Steam Traps |
| It
all comes down to protection Regardless of the
temperature and pressure characteristics of steam
line drips or tracers, there’s one absolute
requirement for any steam trap you choose —
protection. Whether your system includes steam
lines, turbines, control valves, risers, expansion
loops, steam jacketed pipes, valves, and pumps —
or simply companion piping — a steam trap must
offer protection day after day. More often than
not, that also means consistent performance in
less-than-perfect conditions. That’s why it’s
important to understand your application in as
much detail as possible before you select a drip
or tracer steam trap. Variables such as: steam
pressure, condensate load, ambient conditions, air
venting, shock, vibration, water hammer, dirt, and
corrosion must be considered when making your trap
selection for steam line drip, process line
tracer, winterization tracer, instrumentation
tracer, and steam jacketed tracing, as well as
small process application. |
|



|
Purpose:
To remove condensate from piping to prevent damage
to the piping and control valves, while assuring
that production steam users receive dry
steam.
Steam trap requirement: Adequately sized
drip pockets on the bottom of piping or upstream
of heat exchanges, collect condensate which then
flows to the steam trap. The trap should discharge
the condensate quickly.
Steam pressures and temperatures: Generally
constant, with some seasonal variation. Of all
industrial steam trapping applications, these are
the higher pressures often exceeding 600 psi.
Design pressures and operating pressures can be
different and superheat is frequently
encountered.
Condensate loads: Relatively small and
constant while in normal operation, typically to
50 or 100 lb/hr. Startup loadscan be heavier.
Boiler carry-over produces slugs of condensate
which are unpredictable in magnitude and
frequency. Desuperheaters that are malfunctioning
can produce unexpectedly high loads.
Drainage to trap: Usually by gravity with the
steam trap installed below the steam line.
Occasionally piping in trenches or underground
have steam traps installed above the pipe, but the
condensate collecting point is below the pipe.
This is called lift drainage and requires a lift
fitting.
Ambient conditions: Variable. Freezing is the
more common concern.
Air venting: Need is minimal. Pipe lines
frequently have separate vents. Startup may
present the most common need. Under running
conditions, CO2 may be a problem.
Shock, vibration, water hammer: Generally
from inadequate drainage of condensate, which
moves at high velocity (5,000 - 10,000 fpm).
Thermal ratcheting may also occur at startup.
Dirt and corrosion: If dirt and corrosion
exist at the steam trap, consider what may be
happening at the equipment being protected. A
common source of foreign matter is packing used to
seal leaks. The use of some amines and hydrazine
can present “dirt” problems.
Steam trap installation: If bypasses around a
trap station are installed and utilized during
warm-up, consider installing a trap downstream of
the steam blow if the bypass is left open. |
| High
Pressure Steam Traps |
|

High Pressure
Steam Traps Series 460D3 and 515D3
(Click
here for brochure) |
The
Yarway High Pressure Integral Strainer Trap is
designed with a removable capsule incorporating
high pressure disc trap technology. These traps
are designed for a variety of high pressure
applications found in utility, industrial and
marine service. Typical applications include steam
tracing, steam main drip and turbine drain. The
small, lightweight design and broad range of
operating pressures are among the many advantages
when compared to mechanical traps of the same
pressure rating. In addition, the quick change
capsule design is renewable in-line with factory
assembled internals without the need to disturb
the piping. |
| Yarway
HP series high pressure bimetallic steam traps |
|

High Pressure
Steam Traps bimetallic
(Click
here for brochure)
Models:
|
HP
Series steam traps are designed for high pressure
applications such as steam power generation by
electric utilities and industry. These traps are
highly energy efficient, because they operate at
sub-cooled temperatures (like all bimetallic
traps). Steam never reaches the valve because
condensate actually seals off the valve seat area
where steam loss could occur. The bi-metallically
actuated valve can be adjusted externally, to
provide more or less sub-cooling, without closing
off the steam supply, and the traps are repairable
in-line by the use of factory set (but
subsequently adjustable) replacement internals.
The traps include a full size screen. The flow is
heavy when sub-cooling is great. Low flows occur
with low degrees of sub-cooling.
|
| Yarway
Wye-Type Pipeline Strainers |
|

(Click
Here for Brochure)
|
General
description Yarway Pipeline Wye Strainers are in
thousands of applications in chemical, petroleum,
pulp and paper, and utilities, as well as numerous
commercial and institutional locations. These
strainers have been designed following time tested
principles to conform to applicable codes and
standards such as Power Piping ANSI B31.1. They
have successfully passed stringent shock and
vibration tests. Body materials and end
connections conform to recognized standards.
Screens are stainless steel or Monel®.
Spark-plug-like, clad, non-asbestos gaskets are
used to provide reliable sealing with minimal
loading. Screens are guided, not crushed, into
bodies, caps and covers for confident particle
retention. Applications The Yarway Pipeline Wye
Strainers are suitable for use in a variety of
fluid systems such as air, chemical, condensate,
gas, oil, petroleum or water lines, for the
protection of valves, pumps, compressors,
condensers, flow meters, nozzles, steam traps and
other vulnerable equipment. |
Wye-Type
Pipeline Strainers
Features and Benefits
• Body material -
ASTM and/or ASME as permitted under Boiler Code
and Power Piping Code.
Provides assurance of quality and
suitability for pressure/temperature adjustment in
non-shock
service.
• Straight threads on cap - for easy removal
when screen replacement is necessary.
• Clad, non asbestos, spark-plug-type gasket
provides reliable seal on machined body and
cap.
• Guided screen - screens fit into controlled
machined bores in body and cap, and are not
crushed. This fit provides good screen
alignment and reliable capture of particles.
• Installation - can be installed in vertical
and horizontal piping with the blowdown connection
oriented in any preferred direction.
• Design - meets ANSI B31.1 and Navy Spec
MIL-S-2953. Conforms to recognized codes and
standards far assurance of quality. |
| Yarway
5300 Series Automatic Recirculation Valve |
 |
The
5300 Series Automatic Recirculation Control (ARC)
valve performs four separate functions within the
pumping circuit, all within one compact body. |
Features
Saves power costs
- Eliminates
the need for continuous recirculation to cool
the pump.
- Saves system
engineering time.
- Includes
reverse flow prevention, low flow detection,
recirculation flow control, and recirculation
flow pressure reduction.
- Eliminates
“divided vendor” complexities associated
with systems combining various pneumatic,
thermal and mechanical components.
Saves
installation and maintenance costs
- Needs
no electrical wiring, plant or instrument air.
- Eliminates
other components of a conventional
system.
- Eliminates
multiple pressure reducing orifices and
capillary tubes.
- Eliminates
duplication created by two control valves in a
series - one for pressure reduction and one
for tight shutoff. Reduces downtime
- Minimizes
the problems of high velocity wiredrawing and
cavitation erosion common to high pressure
drop service. Sizes • 11/2” to 16” main
discharge feed.
- 1/2” to 6”
recirculation discharge.
- Flanged or
buttwelding end connections. Pressures
- Classes 600,
900, 1500, 2500.
Temperature
limitations
- 500°F Reduces
downtime
- Minimizes
the problems of high velocity wiredrawing and
cavitation erosion common to high pressure
drop service.
Sizes
- 11/2” to
16” main discharge feed.
- 1/2” to 6”
recirculation
discharge.
- Flanged or
butt-welding end connections.
Pressures
- Classes 600,
900, 1500, 2500.
Temperature
limitations
|
|
During
critical low load periods, centrifugal feed pumps
need a reliable recirculation system to prevent
pump instability and overheating. Because many
such systems are constructed of a number of
components, the systems can become both complex
and costly, requiring substantial outlays for
design, installation and maintenance. Yarway’s
5300 ARC valve, on the other hand, is a complete
system within itself. It actually performs four
separate functions within the pumping circuit -
all within one compact body. Essentially, the 5300
ARC valve is a check valve installed in the main
line. But it also acts as the sensing and powering
element which pilots the operation of a
recirculation control valve. The sensing system
responds to changes in flow rather than
pressure. The control valve incorporates a
pressure reducing device that divides
recirculation flow and guides the resulting
streams through successive 90° turns to dissipate
the destructive energies of high pressure while
controlling fluid velocity. But perhaps even
more importantly, the 5300 ARC valve recirculates
only that flow needed to cool a feed pump at
critical times of low load rather than permitting
a continuous recirculation flow. The valve
therefore saves the electrical power that
continuous recirculation would consume, which can
cost several thousand dollars per year.
One
valve, four functions
Flow
sensing that actuates the pilot for the bypass
control valve which permits passage of a limited
flow of cooling liquid during low load periods.
This flow is delivered to the cascade element
which dissipates the energy for quiet, safe
delivery to the deaerator, condenser or other low
pressure sink. Check valve prevents reverse flow
through the feed pump. |
Yarway
7100 - 9100- 9200 - 9300 Series
ARV
Automatic Recirculation Valve |
 |
 |
 |
|
Yarway
7100 ARV
(Click
here for specs) |
Yarway
9100 ARV
(Click
here for specs) |
Yarway
9200 ARV
(Click
here for specs) |
|

|
The 9300 ARC is one of the latest models in the
Yarway line of ARC valves. Manufactured in the USA
and the line has delivered consistent and reliable
service over the last three decades.
(Click
here for ARV Data Sheet) |
|
Yarway
9300 ARV
(Click here for specs) |
|
Yarway
Series 4200 Reflex Flat Glass Liquid Level Gauge |
|

|
Features
-
Meets ASME
Section 1.
-
Gauge body
chamber one piece sttel regardless of number
of gauge sections.
-
Cover-enclosed
glass resists breakage.
-
Alloy steel
nuts and bolts for high temperature service.
-
Light
refracting grooves in borosilicate make water
show black.
-
Space above
shows light.
-
Gasket and
cushion are die cut from quality material
providing resiliency and long life.
Benefits
-
Simple
staked construction provides up to 111
1/2" visibility.
-
Grooves in
glass show easy to read water level.
-
Illuminators
not required. (can be mounted on water
column.)
-
Easy to
remove and service.
-
Low
maintenance stuffing b ox type gauge valves.
-
Indoor/outdoor
installations/
|
|
Yarway
Color-Port®Water Level Gauges |
|

|
Features
and Benefits
• Long Service Life - The combination of
design
and long lasting materials assures longer
life.
• Low Maintenance - Individual port assemblies
can be replaced in minutes with the gage in
place. Spring loading maintains proper
pressure
on glasses and gaskets at all times.
• Two-Color Readings - Contrasting red and green
readings show water level through
illuminator
spotlights. Water space is shown as
green,
steam space as red.
• Choice of direct, mirror, or fiber optic
viewing
systems.
• Two Basic Designs - For boiler systems
to 1800
psi [124 bar] low pressure gauges
have nipple
ends for use with stuffing box
valves. For boiler
systems to 3000 psi [207 bar] high
pressure
gauges have flanged ends for use with
Welbloc® valves.
• Glasses are accurately molded and tempered to
Yarway specifications. The assembly of glass, mica
and gasket is registered precisely in the gasket
groove in the body.
• Mica - High quality for protecting the inner
surface of each glass from the erosive action of
steam, water and alkalis.
• Gaskets - Gauges use a specially-molded
flexible graphite sealing gasket between mica and
gage body, ensuring a tight seal. |
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Inc. © 2009. All rights reserved
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